Operations Excellence
Practice 05 / 06

Where strategy meets the factory floor

We redesign how enterprises operate — from the supply chain to the shop floor to the shared service center — to unlock structural cost advantage, speed, and resilience.

$6.2B
Savings delivered
200+
Transformations
28%
Avg. efficiency gain
Explore
Our Conviction

Operations is where strategy becomes real — and where most strategies go to die. The organizations that consistently outperform their peers don't just have better strategies; they have fundamentally superior operating systems. They move faster, cost less to run, recover quicker from disruption, and convert every dollar of revenue into more profit than their competitors.

We have delivered $6.2 billion in verified cost savings across 200+ operations transformations. But cost reduction is only part of the story. Our most impactful work creates structural operating advantage that compounds over years — turning operations from a cost center into a competitive weapon.

$6.2B
Total savings delivered
28%
Average efficiency gain
94%
Savings sustained at 24mo
200+
Ops transformations
Service Areas

How we transform operations

Five integrated practices that address the full operating system — from source to serve.

01
Supply Chain Transformation
End-to-end redesign of supply networks for resilience, speed, and cost efficiency.

The pandemic exposed what we had been warning clients about for years: supply chains optimized solely for cost are inherently fragile. The next generation of supply networks must balance cost, speed, resilience, and sustainability — and they must be powered by real-time data and predictive intelligence rather than quarterly planning cycles and spreadsheet-based forecasts.

We redesign supply networks from first principles — beginning with strategic intent, modeling optimal network topologies, and implementing the planning systems, control towers, and organizational capabilities required to operate them.

Core Capabilities
Network Design & Optimization
Demand Sensing & Planning
Inventory Optimization
Supply Chain Control Towers
S&OP / IBP Transformation
Logistics & Distribution
Supplier Risk Management
Near-/Re-Shoring Strategy
Typical Client Outcomes
30%
Reduction in total supply chain cost
45%
Improvement in forecast accuracy
60%
Faster response to demand shocks
Technology Ecosystem
Kinaxiso9 SolutionsBlue YonderCoupaSAP IBP
02
Procurement & Strategic Sourcing
Unlocking sustainable savings and supplier innovation across the spend base.

For most large enterprises, third-party spend represents 50–70% of revenue. Yet procurement remains one of the most underleveraged functions — trapped between cost-cutting mandates and fragmented, tactically managed category portfolios. We transform procurement from a transactional function into a strategic capability that drives sustainable savings, manages supply risk, and unlocks supplier innovation.

Core Capabilities
Category Strategy Development
Should-Cost Modeling
Supplier Consolidation
Contract Optimization
Tail Spend Management
Procurement Technology
Supplier Innovation Programs
ESG Sourcing
Typical Client Outcomes
12%
Average addressable spend savings
3×
Faster sourcing cycle times
40%
Supplier base rationalization
03
Manufacturing & Plant Performance
Driving step-change improvements in quality, throughput, and cost-per-unit.

We bring deep manufacturing expertise — from lean production systems and OEE optimization to Industry 4.0 deployments and digital twins — to help manufacturers achieve step-change improvements in productivity, quality, and cost. Our consultants have operated plants, run production lines, and led manufacturing transformations at scale. We know the difference between a factory that's been "leaned" on paper and one that actually performs.

Core Capabilities
Lean Manufacturing Systems
OEE Optimization
Industry 4.0 & Digital Twins
Quality Management
Capacity Planning
Plant Network Strategy
Predictive Maintenance
Labor Productivity
Typical Client Outcomes
25%
Improvement in OEE across plant networks
40%
Reduction in unplanned downtime
18%
Cost-per-unit reduction
04
Shared Services & GBS
Designing global business services that combine cost efficiency with service excellence.

The shared services model has evolved far beyond labor arbitrage. Leading organizations are building Global Business Services organizations that combine process standardization, intelligent automation, and advanced analytics to deliver finance, HR, IT, and commercial functions at world-class cost and quality levels. We help companies design, implement, and continuously optimize these organizations.

Core Capabilities
GBS Strategy & Design
Process Standardization
Intelligent Automation
Location Strategy
Service Level Architecture
Outsourcing Advisory
Transition Management
Continuous Improvement
Typical Client Outcomes
35%
Reduction in G&A as a % of revenue
50%
Process automation rate
+30pt
Internal customer satisfaction improvement
05
Cost Transformation
Structural cost reduction that protects growth and strengthens competitive position.

Not all cost reduction is created equal. Across-the-board cuts and hiring freezes deliver short-term relief but destroy long-term capability. We design structural cost transformations that permanently reset the cost base by eliminating complexity, redesigning processes, and rearchitecting the operating model — while protecting and often accelerating the capabilities that drive growth.

Our approach is built on zero-based principles but applied with strategic judgment. Every cost is justified from scratch, but investment decisions are made through the lens of competitive advantage and future value creation.

Core Capabilities
Zero-Based Redesign
Complexity Reduction
Organization Delayering
Process Reengineering
Working Capital Optimization
SG&A Benchmarking
Margin Architecture
Stranded Cost Elimination
Typical Client Outcomes
15–25%
Structural cost reduction
94%
Savings sustained beyond 24 months
200bps
Average EBITDA margin expansion
Proprietary Framework

Operations Health Index™

Every engagement begins with our proprietary diagnostic — a comprehensive assessment across six dimensions that benchmarks your operating performance against industry leaders and identifies the highest-impact intervention points.

Supply Chain Resilience
72 / 100
Network DesignDemand SensingSupplier Risk
Cost Competitiveness
58 / 100
SG&A RatioCOGS StructureComplexity Cost
Manufacturing Performance
65 / 100
OEEQualityLabor Productivity
Procurement Maturity
51 / 100
Category CoverageAnalyticsCompliance
Process Automation
43 / 100
Automation RateStraight-ThroughAI Adoption
Sustainability Integration
38 / 100
Scope 3CircularityTraceability

Request a complimentary OHI benchmark for your organization.

Our Approach

How we transform operations

Our methodology is designed for speed and sustainability. We deliver quick wins within the first 90 days while building the organizational muscle for long-term operational excellence.

Operations Diagnostic
Weeks 1–4

Comprehensive assessment using our Operations Health Index — benchmarking performance across six dimensions, identifying root causes of underperformance, and quantifying the total improvement opportunity with bottom-up precision.

OHI ScorecardOpportunity SizingBenchmark ReportQuick-Win Pipeline
Quick Wins
Weeks 3–10

We launch rapid-impact initiatives in parallel with the diagnostic — capturing low-hanging fruit that generates immediate P&L impact and builds organizational confidence in the transformation program.

30-60-90 Day PlanInitiative ChartersSavings Tracker
Target Operating Model
Weeks 6–12

We design the future-state operating model — including process architecture, organizational structure, technology requirements, and talent strategy — with a phased roadmap that sequences investments for maximum impact.

Process ArchitectureOrg DesignTech RoadmapInvestment Case
Wave-Based Execution
Months 3–12

Structured implementation in 90-day waves — each with clear targets, accountable owners, and rigorous tracking. We embed our consultants alongside your operating teams, working shoulder-to-shoulder on the floor.

Wave PlansPerformance DashboardsCapability Building
Sustain & Scale
Months 9–18+

We establish the management systems, continuous improvement mechanisms, and internal capabilities that ensure results are sustained long after we leave. 94% of our savings are still in place at the 24-month mark.

Management SystemCI PlaybookKnowledge TransferSustainability Audit
Proven Impact

Selected engagements

Verified results from our recent operations work.

Automotive Manufacturing

Plant network optimization for a top-5 global OEM

The Challenge

A top-5 global automaker was operating 42 assembly and powertrain plants across 14 countries, many at sub-optimal utilization. The shift to electric vehicles required a fundamental rethinking of the manufacturing footprint — which plants to invest in, which to repurpose, and which to exit — while maintaining production continuity for ICE vehicles during the transition.

Our Approach

We built a proprietary network optimization model that evaluated every plant across 28 variables — including labor cost, energy cost, proximity to suppliers, EV-readiness, workforce capability, and geopolitical risk. The model generated optimal network scenarios under multiple demand and regulatory assumptions, enabling the board to make a confident, data-driven restructuring decision.

$2.4B
Annual cost reduction
8
Plants consolidated
15%
OEE improvement
Zero
Production disruption
Consumer Goods — $28B Revenue

End-to-end supply chain redesign for a global CPG leader

The Challenge

A global CPG company was struggling with service levels of 89% — well below the 97% industry benchmark — while carrying $3.4B in excess inventory. Forecast accuracy was at 42%, and the supply chain organization was structured around geographies rather than product flows, creating redundancy and misaligned incentives.

Our Approach

We redesigned the supply chain operating model from geographic silos to end-to-end product flows, implemented AI-powered demand sensing that replaced monthly forecasting with daily signals, optimized the distribution network from 48 warehouses to 31, and deployed a real-time supply chain control tower providing end-to-end visibility.

97.2%
Service level achieved
$1.1B
Inventory reduction
$420M
Annual logistics savings
78%
Forecast accuracy
Pharmaceutical — Top-10 Global

Procurement transformation across $14B in third-party spend

The Challenge

A top-10 pharma company had $14B in annual third-party spend managed by a decentralized procurement function with no common processes, no spend visibility below the category level, and 4,800 active suppliers — many unmanaged. Procurement was viewed as a transactional function with no seat at the strategic table.

Our Approach

We stood up a world-class procurement organization — category-by-category, from strategy through execution. We built should-cost models for the top 50 categories, consolidated the supplier base by 42%, implemented a procurement analytics platform for real-time spend visibility, and established strategic supplier partnerships that delivered innovation alongside savings.

$1.8B
Cumulative savings (3yr)
42%
Supplier base reduction
98%
Spend under management
12
Innovation partnerships
Energy & Utilities

Zero-based cost transformation for a major utility

The Challenge

A major US utility facing regulatory pressure on rates needed to reduce its operating cost base by 20% without compromising service reliability or safety performance. Previous cost reduction efforts had achieved only 5–7% savings that eroded within 18 months as costs crept back.

Our Approach

We applied a zero-based redesign methodology — justifying every dollar of spend from scratch against actual workload requirements and industry benchmarks. We redesigned field operations scheduling, consolidated back-office functions, automated 200+ manual processes, and implemented a management operating system that prevents cost creep through weekly performance reviews and clear accountability.

22%
Total cost reduction
100%
Safety record maintained
$640M
Annual savings
24mo+
Savings sustained
Client Voices

The supply chain transformation Meridian delivered didn't just fix our service levels — it gave us a structural cost advantage that our competitors can't replicate without rebuilding their entire network. That's the definition of competitive moat.

Chief Supply Chain Officer
Global Consumer Goods Company
$28B Revenue

What separated Meridian from every other firm we considered was their insistence on embedding on the plant floor. Their consultants wore steel-toes and hard hats. They understood our constraints because they lived them alongside our teams.

EVP, Global Manufacturing
Top-5 Automotive OEM
Fortune 50

We hired Meridian to save $500 million. They saved $1.8 billion over three years — and more importantly, they built a procurement organization that our CEO now calls our most improved function.

Chief Procurement Officer
Global Pharmaceutical Company
Top-10 Pharma
Practice Leadership

Operators who consult

Our Operations Excellence partners are former COOs, plant managers, and supply chain leaders who have run the operations they now advise on.

MK
Marcus Kellner
Global Head, Operations Excellence
Former COO of a Fortune 100 industrial company. Led $3B+ in operations transformations spanning manufacturing, supply chain, and procurement across 30 countries. Northwestern Kellogg MBA.
ManufacturingCost TransformationIndustrial
PG
Priya Gupta
Partner, Supply Chain
Former VP Supply Chain at a $30B CPG company. Pioneer in AI-powered demand sensing and control tower deployment. Built and led supply chain transformations on four continents. MIT MS, Operations Research.
Supply ChainAI/AnalyticsCPG
TW
Thomas Weber
Partner, Manufacturing & Plant Performance
Former plant director who ran five manufacturing facilities across the US and Germany. 25 years in automotive and aerospace manufacturing. Expert in lean production systems and Industry 4.0. TU Munich, Mechanical Engineering.
LeanAutomotiveIndustry 4.0
NR
Nadia Rousseau
Partner, Procurement & Cost Transformation
Former Chief Procurement Officer at a top-10 pharmaceutical company. Led $5B+ in sourcing transformations. Expert in should-cost modeling, supplier innovation, and ESG-integrated sourcing. HEC Paris MBA.
ProcurementPharmaZBB
Why Meridian

What makes our operations work different

01
We've run what we redesign
Our partners have held COO, VP Supply Chain, and Plant Director roles. We don't just model operations — we've operated them under real-world pressure.
02
Bottom-up, not top-down
We don't apply benchmarks and declare a savings target. We build every recommendation from detailed process-level analysis — so when we commit to a number, we deliver it.
03
Embedded on the floor
Our consultants work on the factory floor, in the warehouse, and alongside procurement teams. Transformation happens where work happens, not in conference rooms.
04
94% sustainability rate
Most consulting savings evaporate within 18 months. Ours don't. We build management operating systems, capability academies, and continuous improvement mechanisms that make change permanent.
05
Growth-preserving cost reduction
We protect and accelerate the capabilities that drive growth while eliminating the complexity, redundancy, and inefficiency that don't. Cost reduction and growth are not at odds — when done right.
Thought Leadership

Latest thinking on operations

Featured Report

The Antifragile Supply Chain: Building Networks That Get Stronger Under Stress

22 min read · March 2026
Manufacturing

Industry 4.0 Was Just the Beginning: What Industry 5.0 Means for Plant Performance

The next frontier combines AI decision-making with human craftsmanship — and it's already here.

14 min read · February 2026
Procurement

The CPO's New Mandate: From Cost Center to Innovation Engine

How leading procurement organizations are driving top-line growth through supplier innovation programs.

10 min read · January 2026
Cost

Why Most Cost Transformations Fail — and the Five That Didn't

Lessons from a decade of zero-based redesign engagements.

12 min read · December 2025
Supply Chain

Near-Shoring Reality Check: The Hidden Costs Nobody Talks About

When the math on reshoring doesn't add up — and what to do about it.

8 min read · November 2025
Start With a Diagnostic

Ready to unlock your operating advantage?

Our Operations Excellence partners are available for a confidential conversation about where the greatest value lies in your operating system.

Or reach our practice at operations@brindwell.com